Abstract
Surface fatigue resulting from cyclic contact loading is a main reason for the rough surface wear. Since a rough surface consists of many asperities, the fatigue in one asperity is investigated. The multiaxial Fatemi–Socie fatigue criterion is adopted to study the contact fatigue in a spherical asperity subjected to cyclic elastic-plastic normal loading. The fatigue damage in the asperity is predicted. The maximum fatigue damage occurs at the edge of the maximum contact area. Two typical patterns are found for the fatigue damage distribution. Locations and orientations of fatigue microcrack initiation are also identified. Finally, future research directions are discussed.
Issue Section:
Technical Brief
References
1.
Tang
, Z.
, Zhou
, D.
, Jia
, T.
, Pan
, D.
, and Zhang
, C.
, 2019
, “Investigation of Lubricant Transfer and Distribution at Head/Disk Interface in Air-Helium Gas Mixtures
,” Friction
, 7
(6
), pp. 564
–571
. 10.1007/s40544-018-0233-72.
Manam
, N. S.
, Harun
, W. S. W.
, Shri
, D. N. A.
, Ghani
, S. A. C.
, Kurniawan
, T.
, Ismail
, M. H.
, and Ibrahim
, M. H. I.
, 2017
, “Study of Corrosion in Biocompatible Metals for Implants: A Review
,” J. Alloys Compd.
, 701
, pp. 698
–715
. 10.1016/j.jallcom.2017.01.1963.
Nečas
, D.
, Usami
, H.
, Niimi
, T.
, Sawae
, Y.
, Křupka
, I.
, and Hartl
, M.
, 2020
, “Running-In Friction of Hip Joint Replacements Can Be Significantly Reduced: The Effect of Surface-Textured Acetabular Cup
,” Friction
, 8
(6
), pp. 1137
–1152
. 10.1007/s40544-019-0351-x4.
Cao
, W.
, Ren
, S.
, Pu
, W.
, and Xiao
, K.
, 2020
, “Microstress Cycle and Contact Fatigue of Spiral Bevel Gears by Rolling-Sliding of Asperity Contact
,” Friction
, 8
(6
), pp. 1083
–1101
. 10.1007/s40544-019-0335-x5.
Chen
, Z.
, Jiang
, Y.
, Tong
, Z.
, and Tong
, S.
, 2021
, “Residual Stress Distribution Design for Gear Surfaces Based on Genetic Algorithm Optimization
,” Materials
, 14
(2
), pp. 1
–17
. 10.3390/ma140203666.
Hu
, S.
, Huang
, W.
, Brunetiere
, N.
, Liu
, X.
, and Wang
, Y.
, 2017
, “Truncated Separation Method for Characterizing and Reconstructing Bi-Gaussian Stratified Surfaces
,” Friction
, 5
(1
), pp. 32
–44
. 10.1007/s40544-016-0129-37.
Yang
, H.
, and Green
, I.
, 2018
, “An Elastoplastic Finite Element Study of Displacement-Controlled Fretting in a Plane-Strain Cylindrical Contact
,” ASME J. Tribol.
, 140
(4
), p. 041401
. 10.1115/1.40389848.
Yang
, H.
, and Green
, I.
, 2019
, “Analysis of Displacement-Controlled Fretting Between a Hemisphere and a Flat Block in Elasto-Plastic Contacts
,” ASME J. Tribol.
, 141
(3
), p. 031401
. 10.1115/1.40415359.
Yang
, H.
, and Green
, I.
, 2019
, “Fretting Wear Modeling of Cylindrical Line Contact in Plane-Strain Borne by the Finite Element Method
,” ASME J. Appl. Mech.
, 86
(6
), p. 061012
. 10.1115/1.404307410.
Yang
, H.
, and Green
, I.
, 2020
, “Adhesion Modelling by Finite Elements of Three-Dimensional Fretting
,” Tribol. Int.
, 156
, pp. 106802
. 10.1016/j.triboint.2020.10680211.
Kadin
, Y.
, Kligerman
, Y.
, and Etsion
, I.
, 2006
, “Multiple Loading-Unloading of an Elastic-Plastic Spherical Contact
,” Int. J. Solids Struct.
, 43
(22–23
), pp. 7119
–7127
. 10.1016/j.ijsolstr.2006.03.00612.
Zait
, Y.
, Zolotarevsky
, V.
, Kligerman
, Y.
, and Etsion
, I.
, 2010
, “Multiple Normal Loading-Unloading Cycles of a Spherical Contact Under Stick Contact Condition
,” ASME J. Tribol.
, 132
(4
), p. 041401
. 10.1115/1.400210313.
Wang
, J.
, Li
, Q.
, Yang
, C.
, and Zhou
, C.
, 2018
, “Repeated Loading Model for Elastic-Plastic Contact of Geomaterial
,” Adv. Mech. Eng.
, 10
(7
), pp. 1
–15
.14.
Xu
, H.
, and Komvopoulos
, K.
, 2013
, “Fracture Mechanics Analysis of Asperity Cracking Due to Adhesive Normal Contact
,” Int. J. Fract.
, 181
(2
), pp. 273
–283
. 10.1007/s10704-013-9849-915.
Xu
, H.
, and Komvopoulos
, K.
, 2019
, “A Fracture Mechanics Analysis of Asperity Cracking Due to Sliding Contact
,” Int. J. Solids Struct.
, 171
, pp. 1
–9
. 10.1016/j.ijsolstr.2019.05.00516.
Zhao
, B.
, Shen
, F.
, Cui
, Y.
, Xie
, Y.
, and Zhou
, K.
, 2017
, “Damage Analysis for an Elastic-Plastic Body in Cylindrical Contact With a Rigid Plane
,” Tribol. Int.
, 115
, pp. 18
–27
. 10.1016/j.triboint.2017.05.00917.
Green
, I.
, 2005
, “Poisson Ratio Effects and Critical Values in Spherical and Cylindrical Hertzian Contacts
,” Int. J. Appl. Mech. Eng.
, 10
(3
), pp. 451
–462
.18.
Jackson
, R. L.
, and Green
, I.
, 2005
, “A Finite Element Study of Elasto-Plastic Hemispherical Contact Against a Rigid Flat
,” ASME J. Tribol.
, 127
(2
), pp. 343
–354
. 10.1115/1.186616619.
Fatemi
, A.
, and Shamsaei
, N.
, 2011
, “Multiaxial Fatigue: An Overview and Some Approximation Models for Life Estimation
,” Int. J. Fatigue
, 33
(8
), pp. 948
–958
. 10.1016/j.ijfatigue.2011.01.00320.
Fatemi
, A.
, and Socie
, D. F.
, 1988
, “A Critical Plane Approach to Multiaxial Fatigue Damage Including Out-of-Phase Loading
,” Fatigue Fract. Eng. Mater. Struct.
, 11
(3
), pp. 149
–165
. 10.1111/j.1460-2695.1988.tb01169.x21.
Wang
, W.
, Liu
, H.
, Zhu
, C.
, Du
, X.
, and Tang
, J.
, 2019
, “Effect of the Residual Stress on Contact Fatigue of a Wind Turbine Carburized Gear With Multiaxial Fatigue Criteria
,” Int. J. Mech. Sci.
, 151
, pp. 263
–273
. 10.1016/j.ijmecsci.2018.11.01322.
Vijay
, A.
, and Sadeghi
, F.
, 2019
, “A Continuum Damage Mechanics Framework for Modeling the Effect of Crystalline Anisotropy on Rolling Contact Fatigue
,” Tribol. Int.
, 140
, p. 105845
. 10.1016/j.triboint.2019.10584523.
Socie
, D. F.
, and Shield
, T. W.
, 1984
, “Mean Stress Effects in Biaxial Fatigue of Inconel 718
,” ASME J. Eng. Mater. Technol.
, 106
(3
), pp. 227
–232
. 10.1115/1.322570724.
Papadopoulos
, I. V.
, 1998
, “Critical Plane Approaches in High-Cycle Fatigue: On the Definition of the Amplitude and Mean Value of the Shear Stress Acting on the Critical Plane
,” Fatigue Fract. Eng. Mater. Struct.
, 21
(3
), pp. 269
–285
. 10.1046/j.1460-2695.1998.00459.x25.
Tong
, Z. M.
, Xin
, J. G.
, Tong
, S. G.
, Yang
, Z. Q.
, Zhao
, J. Y.
, and Mao
, J. H.
, 2020
, “Internal Flow Structure, Fault Detection, and Performance Optimization of Centrifugal Pumps
,” J. Zhejiang Univ. A
, 21
(2
), pp. 85
–117
. 10.1631/jzus.A190060826.
Chen
, Z.
, Goltsberg
, R.
, and Etsion
, I.
, 2017
, “A Universal Model for a Frictionless Elastic-Plastic Coated Spherical Normal Contact With Moderate to Large Coating Thicknesses
,” Tribol. Int.
, 114
, pp. 485
–493
. 10.1016/j.triboint.2017.05.02027.
Chen
, Z.
, 2020
, “The Necessary Condition for a Hard Coating to Strengthen a Coated Sphere
,” ASME J. Tribol.
, 142
(11
), p. 114501
. 10.1115/1.404795328.
Zhao
, B.
, Xu
, H.
, Lu
, X.
, Ma
, X.
, Shi
, X.
, and Dong
, Q.
, 2019
, “Contact Behaviors of a Power-Law Hardening Elastic-Plastic Asperity With Soft Coating Flattened by a Rigid Flat
,” Int. J. Mech. Sci.
, 152
, pp. 400
–410
. 10.1016/j.ijmecsci.2019.01.01329.
Chen
, Y.
, Tong
, Z.
, Zheng
, Y.
, Samuelson
, H.
, and Norford
, L.
, 2020
, “Transfer Learning With Deep Neural Networks for Model Predictive Control of HVAC and Natural Ventilation in Smart Buildings
,” J. Clean. Prod.
, 254
, p. 119866
. 10.1016/j.jclepro.2019.11986630.
Zhou
, K.
, and Wei
, R.
, 2014
, “Modeling Cracks and Inclusions Near Surfaces Under Contact Loading
,” Int. J. Mech. Sci.
, 83
, pp. 163
–171
. 10.1016/j.ijmecsci.2014.03.02831.
Wei
, R.
, Zhou
, K.
, Keer
, L. M.
, and Fan
, Q.
, 2016
, “Modeling Surface Pressure, Interfacial Stresses and Stress Intensity Factors for Layered Materials Containing Multiple Cracks and Inhomogeneous Inclusions Under Contact Loading
,” Mech. Mater.
, 92
, pp. 8
–17
. 10.1016/j.mechmat.2015.08.00832.
Chen
, Z.
, and Etsion
, I.
, 2019
, “Model for the Static Friction Coefficient in a Full Stick Elastic-Plastic Coated Spherical Contact
,” Friction
, 7
(6
), pp. 613
–624
. 10.1007/s40544-018-0251-533.
Chen
, Z.
, 2019
, “Friction Reduction Effect of Soft Coatings
,” ASME J. Tribol.
, 141
(10
), p. 104501
. 10.1115/1.404429934.
Fischer-Cripps
, A. C.
, 2007
, Introduction of Contact Mechanics
, Springer
, Boston, MA
.35.
Etsion
, I.
, Kligerman
, Y.
, and Kadin
, Y.
, 2005
, “Unloading of an Elastic-Plastic Loaded Spherical Contact
,” Int. J. Solids Struct.
, 42
(13
), pp. 3716
–3729
. 10.1016/j.ijsolstr.2004.12.006Copyright © 2021 by ASME
You do not currently have access to this content.