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Journal Articles

Thermoacoustic Consolidation of Metal Particles for Energy-Efficient Metal Powders Recycling in Metal Additive Manufacturing

M. Faisal Riyad, Pu Han, Shams Torabnia, Keng Hsu
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research Papers
J. Manuf. Sci. Eng. February 2025, 147(2): 021001.
Paper No: MANU-24-1381
https://doi.org/10.1115/1.4066334
Published Online: October 4, 2024
View Article titled, Thermoacoustic Consolidation of Metal Particles for Energy-Efficient Metal Powders Recycling in Metal Additive Manufacturing
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Topics: Acoustics, Additive manufacturing, Energy efficiency, Feedstock, Metal powders, Metals, Particulate matter, Porosity, Recycling, Temperature
Includes: Supplementary data
Journal Articles

Effect of microgravity on the metal droplet transfer and bead characteristics in the DED-arc process

Accepted Manuscript
Adhithya Plato Sidharth Arunachalam, Niketh Poolakkal, Venakteshwaran Munian, Murugaiyan Amirthalingam, Sathyan Subbiah
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research Papers
J. Manuf. Sci. Eng.
Paper No: MANU-24-1423
https://doi.org/10.1115/1.4066669
Published Online: October 3, 2024
View Article titled, Effect of microgravity on the metal droplet transfer and bead characteristics in the DED-arc process
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Topics: Additive manufacturing, Drops, Metals, Welding, Gravity (Force), Gas metal arc welding, Convection, Geometry, Microhardness, Porosity
Journal Articles

Sacrificial Powder Pressure Control for Infiltration of Microscale Binder Jet Printed Metal Parts

Henry D. Davis, James G. Harkness, Isa M. Kohls, Brian D. Jensen, Richard Vanfleet, Nathan B. Crane, Robert C. Davis
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research Papers
J. Manuf. Sci. Eng. May 2024, 146(5): 051002.
Paper No: MANU-23-1526
https://doi.org/10.1115/1.4064628
Published Online: February 26, 2024
View Article titled, Sacrificial Powder Pressure Control for Infiltration of Microscale Binder Jet Printed Metal Parts
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Topics: Binders (Materials), Bronze, Design, Metals, Microchannels, Microscale devices, Pressure, Pressure control, Reservoirs, Sintering
Includes: Supplementary data
Journal Articles

Understanding the Effects of Process Conditions on Thermal–Defect Relationship: A Transfer Machine Learning Approach

Ayantha Senanayaka, Wenmeng Tian, T. C. Falls, Linkan Bian
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research Papers
J. Manuf. Sci. Eng. July 2023, 145(7): 071010.
Paper No: MANU-22-1225
https://doi.org/10.1115/1.4057052
Published Online: March 28, 2023
View Article titled, Understanding the Effects of Process Conditions on Thermal–Defect Relationship: A Transfer Machine Learning Approach
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Topics: Additive manufacturing, Porosity
Journal Articles

A Hybrid Deep Generative Network for Pore Morphology Prediction in Metal Additive Manufacturing

Zheren Song, Xinming Wang, Yuanyuan Gao, Junbo Son, Jianguo Wu
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research Papers
J. Manuf. Sci. Eng. July 2023, 145(7): 071005.
Paper No: MANU-22-1658
https://doi.org/10.1115/1.4057012
Published Online: March 15, 2023
View Article titled, A Hybrid Deep Generative Network for Pore Morphology Prediction in Metal Additive Manufacturing
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Topics: Additive manufacturing, Errors, Metals, Modeling, Porosity, Testing, Encryption, Regression models, Manufacturing, Lasers
Journal Articles

Deep Multi-Modal U-Net Fusion Methodology of Thermal and Ultrasonic Images for Porosity Detection in Additive Manufacturing

Christian Zamiela, Zhipeng Jiang, Ryan Stokes, Zhenhua Tian, Anton Netchaev, Charles Dickerson, Wenmeng Tian, Linkan Bian
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research Papers
J. Manuf. Sci. Eng. June 2023, 145(6): 061009.
Paper No: MANU-22-1240
https://doi.org/10.1115/1.4056873
Published Online: March 14, 2023
View Article titled, Deep Multi-Modal U-Net Fusion Methodology of Thermal and Ultrasonic Images for Porosity Detection in Additive Manufacturing
Open the PDF for Deep Multi-Modal U-Net Fusion Methodology of Thermal and Ultrasonic Images for Porosity Detection in Additive Manufacturing in another window
Topics: Porosity, Sensors, Metals, Additive manufacturing, Manufacturing, Pyrometers, Image segmentation
Journal Articles

Property-Graded Stainless Steel 316L by Selective Laser Melting: Characterization & Design

Yash Parikh, Mathew Kuttolamadom
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research Papers
J. Manuf. Sci. Eng. June 2023, 145(6): 061008.
Paper No: MANU-22-1555
https://doi.org/10.1115/1.4056825
Published Online: February 20, 2023
View Article titled, Property-Graded Stainless Steel 316L by Selective Laser Melting: Characterization & Design
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Topics: Density, Design, Lasers, Mechanical properties, Melting, Porosity, Stainless steel, Additive manufacturing, Grain size
Journal Articles

Effect of Powder Characteristics on Relative Density and Porosity Formation During Electron Beam Selective Melting of Al2024 Aluminum Alloy

Mohammad Saleh Kenevisi, Feng Lin
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Technical Briefs
J. Manuf. Sci. Eng. May 2023, 145(5): 054501.
Paper No: MANU-20-1636
https://doi.org/10.1115/1.4056665
Published Online: January 30, 2023
View Article titled, Effect of Powder Characteristics on Relative Density and Porosity Formation During Electron Beam Selective Melting of Al2024 Aluminum Alloy
Open the PDF for Effect of Powder Characteristics on Relative Density and Porosity Formation During Electron Beam Selective Melting of Al2024 Aluminum Alloy in another window
Topics: Cathode ray oscilloscopes, Density, Electron beams, Melting, Porosity, Additive manufacturing, Particulate matter, Fracture (Materials), Aluminum alloys, Mechanical properties
Journal Articles

A Novel, Image-Based Method for Characterization of the Porosity of Additively Manufactured Bone Scaffolds With Complex Microstructures

Yousef Abdelgaber, Cole Klemstine, Roozbeh (Ross) Salary
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research Papers
J. Manuf. Sci. Eng. April 2023, 145(4): 041008.
Paper No: MANU-22-1309
https://doi.org/10.1115/1.4056434
Published Online: January 19, 2023
View Article titled, A Novel, Image-Based Method for Characterization of the Porosity of Additively Manufactured Bone Scaffolds With Complex Microstructures
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Topics: Additive manufacturing, Algorithms, Bone, Porosity, Manufacturing, Noise (Sound), Geometry, Errors
Journal Articles

Hierarchical Porous Structure Fabrication Via Hybrid Stereolithography and Inkjet Printing With Sacrificial Liquid

Yeowon Yoon, Yang Xu, Yong Chen
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research Papers
J. Manuf. Sci. Eng. January 2023, 145(1): 011010.
Paper No: MANU-22-1340
https://doi.org/10.1115/1.4055893
Published Online: December 1, 2022
View Article titled, Hierarchical Porous Structure Fabrication Via Hybrid Stereolithography and Inkjet Printing With Sacrificial Liquid
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Topics: Additive manufacturing, Drops, Printing, Manufacturing, Stereolithography, Porosity, Water
Journal Articles

Binder Jetting and Infiltration of Metal Matrix Nanocomposites

Quinton Porter, Zhijian Pei, Chao Ma
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Technical Briefs
J. Manuf. Sci. Eng. July 2022, 144(7): 074502.
Paper No: MANU-21-1464
https://doi.org/10.1115/1.4053156
Published Online: February 10, 2022
View Article titled, Binder Jetting and Infiltration of Metal Matrix Nanocomposites
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Topics: Binders (Materials), Density, Metals, Nanocomposites, Sintering, Porosity, Compacting
Journal Articles

A Grinding-Burnishing Approach to Enhancing Surface Integrity, Tribological, and Corrosion Behavior of Laser-Cladded AISI 431 Alloys

Mohammad Uddin, Remi Santifoller, Colin Hall, Thomas Schlaefer
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research Papers
J. Manuf. Sci. Eng. July 2022, 144(7): 071003.
Paper No: MANU-21-1275
https://doi.org/10.1115/1.4052929
Published Online: December 6, 2021
View Article titled, A Grinding-Burnishing Approach to Enhancing Surface Integrity, Tribological, and Corrosion Behavior of Laser-Cladded AISI 431 Alloys
Open the PDF for A Grinding-Burnishing Approach to Enhancing Surface Integrity, Tribological, and Corrosion Behavior of Laser-Cladded AISI 431 Alloys in another window
Topics: Alloys, Cladding systems (Building), Corrosion, Corrosion resistance, Grinding, Lasers, Microhardness, Porosity, Wear, Deformation
Journal Articles

Optimizing the Process Parameters for Additive Manufacturing of Glass Components by Selective Laser Melting: Soda-Lime Glass Versus Quartz Glass

S. N. Grigoriev, R. S. Khmyrov, M. A. Gridnev, T. V. Tarasova, A. V. Gusarov
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Technical Briefs
J. Manuf. Sci. Eng. June 2022, 144(6): 064503.
Paper No: MANU-21-1294
https://doi.org/10.1115/1.4052840
Published Online: December 3, 2021
View Article titled, Optimizing the Process Parameters for Additive Manufacturing of Glass Components by Selective Laser Melting: Soda-Lime Glass Versus Quartz Glass
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Topics: Additive manufacturing, Glass, Lasers, Quartz, Temperature, Melting, Porosity
Journal Articles

Additive Manufacturing of Porous Ceramics With Foaming Agent

Zipeng Guo, Lu An, Sushil Lakshmanan, Jason N. Armstrong, Shenqiang Ren, Chi Zhou
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research Papers
J. Manuf. Sci. Eng. February 2022, 144(2): 021010.
Paper No: MANU-21-1314
https://doi.org/10.1115/1.4051828
Published Online: August 5, 2021
View Article titled, Additive Manufacturing of Porous Ceramics With Foaming Agent
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Topics: Additive manufacturing, Ceramics, Inks, Porosity, Pressure, Printing, Drying, Thermal conductivity
Journal Articles

Estimating Size and Number Density of Three-Dimensional Particles Using Truncated Cross-Sectional Data

Yuanyuan Gao, Xiaohu Huang, Chao Wang, Jianguo Wu
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research Papers
J. Manuf. Sci. Eng. February 2022, 144(2): 021002.
Paper No: MANU-21-1122
https://doi.org/10.1115/1.4051625
Published Online: July 20, 2021
View Article titled, Estimating Size and Number Density of Three-Dimensional Particles Using Truncated Cross-Sectional Data
Open the PDF for Estimating Size and Number Density of Three-Dimensional Particles Using Truncated Cross-Sectional Data in another window
Topics: Density, Metals, Particulate matter, Algorithms, Additive manufacturing, Nanocomposites, Log normal distribution, Porosity, Simulation
Journal Articles

Toward Sub-Surface Pore Prediction Capabilities for Laser Powder Bed Fusion Using Data Science

Deniz Sera Ertay, Shima Kamyab, Mihaela Vlasea, Zohreh Azimifar, Thanh Ma, Allan D. Rogalsky, Paul Fieguth
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research Papers
J. Manuf. Sci. Eng. July 2021, 143(7): 071016.
Paper No: MANU-21-1016
https://doi.org/10.1115/1.4050461
Published Online: March 26, 2021
View Article titled, Toward Sub-Surface Pore Prediction Capabilities for Laser Powder Bed Fusion Using Data Science
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Topics: Algorithms, Artificial neural networks, Computerized tomography, Lasers, Machine learning, Additive manufacturing, Porosity
Journal Articles

Preliminary Experimental Study of Warm Ultrasonic Impact-Assisted Laser Metal Deposition

Hanyu Song, Minglang Li, Muxuan Wang, Benxin Wu, Ze Liu, Hongtao Ding, Weidong Liu
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Technical Briefs
J. Manuf. Sci. Eng. July 2021, 143(7): 074501.
Paper No: MANU-20-1239
https://doi.org/10.1115/1.4049645
Published Online: February 26, 2021
View Article titled, Preliminary Experimental Study of Warm Ultrasonic Impact-Assisted Laser Metal Deposition
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Topics: Lasers, Manufacturing, Metals, Porosity
Journal Articles

Deep Learning-Based Data Fusion Method for In Situ Porosity Detection in Laser-Based Additive Manufacturing

Qi Tian, Shenghan Guo, Erika Melder, Linkan Bian, Weihong “Grace” Guo
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research Papers
J. Manuf. Sci. Eng. April 2021, 143(4): 041011.
Paper No: MANU-20-1337
https://doi.org/10.1115/1.4048957
Published Online: December 17, 2020
View Article titled, Deep Learning-Based Data Fusion Method for In Situ Porosity Detection in Laser-Based Additive Manufacturing
Open the PDF for Deep Learning-Based Data Fusion Method for In Situ Porosity Detection in Laser-Based Additive Manufacturing in another window
Topics: Data fusion, Porosity, Pyrometers, Lasers, Additive manufacturing
Journal Articles

Ultrasonic Frequency Effects on the Melt Pool Formation, Porosity, and Thermal-Dependent Property of Inconel 718 Fabricated by Ultrasonic Vibration-Assisted Directed Energy Deposition

Fuda Ning, Dayue Jiang, Zhichao Liu, Hui Wang, Weilong Cong
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research Papers
J. Manuf. Sci. Eng. May 2021, 143(5): 051009.
Paper No: MANU-20-1329
https://doi.org/10.1115/1.4048515
Published Online: November 11, 2020
View Article titled, Ultrasonic Frequency Effects on the Melt Pool Formation, Porosity, and Thermal-Dependent Property of Inconel 718 Fabricated by Ultrasonic Vibration-Assisted Directed Energy Deposition
Open the PDF for Ultrasonic Frequency Effects on the Melt Pool Formation, Porosity, and Thermal-Dependent Property of Inconel 718 Fabricated by Ultrasonic Vibration-Assisted Directed Energy Deposition in another window
Topics: Microhardness, Porosity, Temperature, Vibration, Grain size, Lasers, Ultraviolet radiation, Temperature distribution
Journal Articles

Effect of Dynamic Chemical Etching on the Pore Structure, Permeability, and Mechanical Properties of Ti-Nb-Zr Scaffolds for Medical Applications

V. Sheremetyev, S. Dubinskiy, M. A. Iqbal, K. Lukashevich, S. Prokoshkin, V. Brailovski
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research Papers
J. Manuf. Sci. Eng. May 2021, 143(5): 051004.
Paper No: MANU-20-1326
https://doi.org/10.1115/1.4048514
Published Online: November 11, 2020
View Article titled, Effect of Dynamic Chemical Etching on the Pore Structure, Permeability, and Mechanical Properties of Ti-Nb-Zr Scaffolds for Medical Applications
Open the PDF for Effect of Dynamic Chemical Etching on the Pore Structure, Permeability, and Mechanical Properties of Ti-Nb-Zr Scaffolds for Medical Applications in another window
Topics: Chemical etching, Disks, Mechanical properties, Permeability, Porosity, Zirconium, Etching, Bone, Biomedicine