The main objective of the comparison of precision hard cutting and abrasive processes in terms of the surface texture is to facilitate the decision whether to possibly replace grinding operations by hard turning with low feed rates. In this study, hard turning operations with Cubic Boron Nitride (CBN) cutting tools and grinding operations using electrocorundum Al2O3 and CBN wheels were performed in order to generate surfaces with the Sa roughness parameter of about 0.2 μm. 3D roughness parameters and the frequency, fractal and motif characteristics were analyzed.
Issue Section:
Technical Brief
References
1.
Tönshoff
, H. K.
, Arendt
, C.
, and Amor
, C. B.
, 2000
, “Cutting of Hardened Steel
,” CIRP Ann.
, 49
(2
), pp. 547
–566
.10.1016/S0007-8506(07)63455-62.
3.
Bartarya
, G.
, and Choudhury
, S. K.
, 2012
, “State of the Art in Hard Turning
,” Int. J. Mach. Tools Manuf.
, 53
(1
), pp. 1
–14
.10.1016/j.ijmachtools.2011.08.0194.
Linke
, B. S.
, 2013
, “Sustainability Indicators for Grinding Applied to Dressing Strategies
,” ASME J. Manuf. Sci. Eng.
, 135
(5
), p. 054502
.10.1115/1.40251915.
Klocke
, F.
, 2011
, Manufacturing Processes 1: Cutting
, Springer
, Berlin, Germany
.10.1007/978-3-642-11979-86.
Nguyen
, H. T.
, Wang
, H.
, and Hu
, S. J.
, 2013
, “Characterization of Cutting Force Induced Surface Shape Variation in Face Milling Using High-Definition Metrology
,” ASME J. Manuf. Sci. Eng.
, 135
(4
), p. 041014
.10.1115/1.40242907.
Ghai
, I.
, Samuel
, J.
, DeVor
, R. E.
, and Kapoor
, S. G.
, 2013
, “Analysis of Droplet Spreading on a Rotating Surface and the Prediction of Cooling and Lubrication Performance of an Atomization-Based Cutting Fluid System
,” ASME J. Manuf. Sci. Eng.
, 135
(3
), p. 031003
.10.1115/1.40241538.
Klocke
, F.
, Brinksmeier
, E.
, and Weinert
, K.
, 2005
, “Capability Profile of Hard Cutting and Grinding Processes
,” CIRP Ann.
, 54
(2
), pp. 557
–580
.10.1016/S0007-8506(07)60018-39.
Grzesik
, W.
, Rech
, J.
, and Wanat
, T.
, 2007
, “Surface Finish on Hardened Bearing Steel Parts Produced by Superhard and Abrasive Tools
,” Int. J. Mach. Tools Manuf.
, 47
(2), pp. 255
–262
.10.1016/j.ijmachtools.2006.03.01810.
Waikar
, R. A.
, and Guo
, Y. B.
, 2008
, “A Comprehensive Characterization of 3D Surface Topography Induced by Hard Turning Versus Grinding
,” J. Mater. Process. Technol.
, 197
, pp. 189
–199
.10.1016/j.jmatprotec.2007.05.05411.
Rao
, P.
, Bukkapatnam
, S.
, Beyca
, O.
, Konga
, Z. J.
, and Komanduri
, R.
, 2014
, “Real-Time Identification of Incipient Surface Morphology Variations in Ultraprecision Machining Process
,” ASME J. Manuf. Sci. Eng.
, 136
(2
), p. 021008
.10.1115/1.402621012.
Grzesik
, W.
, and Żak
, K.
, 2014
, “Characterization of Surface Integrity Produced by Sequential Dry Hard Turning and Ball Burnishing Operations
,” ASME J. Manuf. Sci. Eng.
, 136
(3
), p. 031017
.10.1115/1.402693613.
Jiang
, X. J.
, and Whitehouse
, D. J.
, 2012
, “Technological Shifts in Surface Metrology
,” CIRP Ann.
, 61
(2
), pp. 815
–836
.10.1016/j.cirp.2012.05.00914.
Griffiths
, B.
, 2001
, Manufacturing Surface Technology. Surface Integrity and Functional Performance
, Penton Press
, London
.15.
Leach
, R.
, ed., 2013
, Characterization of Areal Surface Texture
, Springer-Verlag
, Berlin, Germany
.16.
Michigan Metrology,
2013
, “3D Surface Roughness and Wear Measurements, Analysis and Inspection
,” www.michmet.comCopyright © 2015 by ASME
You do not currently have access to this content.
