The chatter phenomenon can severely limit the power available for milling. The stability lobe diagram (SLD) is a very fast and simple method to predict the chatter free zone, allowing the selection of the most adequate spindle speed and depth of cut for higher productivity. However, the data used to calculate the SLD, coming from frequency response functions (FRFs), must be acquired adequately to improve the predictability. FRFs result differently depending on the activation of the spindle electronic control. The present work uses SLDs to investigate these differences and experimental end milling tests to assess the accuracy of SLDs curves. Results indicate that the inclusion of spindle electronic control provides better accuracy in predicting the chatter in milling.
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e-mail: rtcoelho@sc.usp.br
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April 2014
Research-Article
A Contribution to Improve the Accuracy of Chatter Prediction in Machine Tools Using the Stability Lobe Diagram
Raphael Galdino dos Santos,
Raphael Galdino dos Santos
Department of Production Engineering,
School of Engineering at São Carlos
,University of São Paulo
,USP -Av. Trabalhador São-carlense
,400, Pq Arnold Schimidt, Sao Carlos
,SP 13566-590
, Brazil
;Department of Product Engineering,
Machine Tools Laboratory,
e-mail: rgsantos@romi.com
Machine Tools Laboratory,
ROMI Industries S.A.
,Rod. SP304 Km141.5
,Santa Bárbara D'Oeste
,SP 13450-000
, Brazil
e-mail: rgsantos@romi.com
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Reginaldo Teixeira Coelho
e-mail: rtcoelho@sc.usp.br
Reginaldo Teixeira Coelho
Department of Production Engineering
,School of Engineering at São Carlos
,University of São Paulo
,USP-Av. Trabalhador São-carlense 400
,Pq Arnold Schimidt, Sao Carlos
,SP 13566-590
, Brazil
e-mail: rtcoelho@sc.usp.br
Search for other works by this author on:
Raphael Galdino dos Santos
Department of Production Engineering,
School of Engineering at São Carlos
,University of São Paulo
,USP -Av. Trabalhador São-carlense
,400, Pq Arnold Schimidt, Sao Carlos
,SP 13566-590
, Brazil
;Department of Product Engineering,
Machine Tools Laboratory,
e-mail: rgsantos@romi.com
Machine Tools Laboratory,
ROMI Industries S.A.
,Rod. SP304 Km141.5
,Santa Bárbara D'Oeste
,SP 13450-000
, Brazil
e-mail: rgsantos@romi.com
Reginaldo Teixeira Coelho
Department of Production Engineering
,School of Engineering at São Carlos
,University of São Paulo
,USP-Av. Trabalhador São-carlense 400
,Pq Arnold Schimidt, Sao Carlos
,SP 13566-590
, Brazil
e-mail: rtcoelho@sc.usp.br
Manuscript received June 5, 2013; final manuscript received September 19, 2013; published online January 3, 2014. Assoc. Editor: Tony Schmitz.
J. Manuf. Sci. Eng. Apr 2014, 136(2): 021005 (7 pages)
Published Online: January 3, 2014
Article history
Received:
June 5, 2013
Revision Received:
September 19, 2013
Citation
Galdino dos Santos, R., and Teixeira Coelho, R. (January 3, 2014). "A Contribution to Improve the Accuracy of Chatter Prediction in Machine Tools Using the Stability Lobe Diagram." ASME. J. Manuf. Sci. Eng. April 2014; 136(2): 021005. https://doi.org/10.1115/1.4025514
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