An updated inverse approach with discrete Kirchhoff quadrilateral (DKQ) element is proposed to consider actual process conditions such as friction, blank-holder force, pad force, and drawbead restraining force, which improves the calculation accuracy and extends the application scopes of the inverse approach. Based on the updated approach, a trimming line design and flanging analysis method are proposed. These methods can be used in autopanel virtual manufacturing, rapid design, and manufacturing as quick simulation and optimization tools. Some practical examples are presented to verify the accuracy and the efficiency of the methods.
Issue Section:
Technical Briefs
1.
Dowlatshahi
, S.
, 1994, “A Comparison of Approaches to Concurrent Engineering
,” Int. J. Adv. Manuf. Technol.
0268-3768, 9
(2
), pp. 106
–113
.2.
Guo
, Y. Q.
, Batoz
, J. L.
, Detraux
, J. M.
, and Duroux
, P.
, 1990, “Finite Element Procedures for Strain Estimations of Sheet Metal Forming Parts
,” Int. J. Numer. Methods Eng.
0029-5981, 30
(8
), pp. 1385
–1401
.3.
Naceur
, H.
, Guo
, Y. Q.
, Batoz
, J. L.
, and Knopf-Lenoir
, C.
, 2001, “Optimization of Drawbead Restraining Forces and Drawbead Design in Sheet Metal Forming Process
,” Int. J. Mech. Sci.
0020-7403, 43
(10
), pp. 2407
–2434
.4.
Batoz
, J. L.
, Guo
, Y. Q.
, and Mercier
, F.
, 1998, “The Inverse Approach With Simple Triangular Shell Elements for Large Strain Predictions of Sheet Metal Forming Parts
,” Eng. Comput.
0263-4759, 15
(7
), pp. 864
–892
.5.
Guo
, Y. Q.
, Batoz
, J. L.
, Naceur
, H.
, Bouabdallah
, S.
, Mercier
, F.
, and Barlet
, O.
, 2000, “Recent Developments on the Analysis and Optimum Design of Sheet Metal Forming Parts Using a Simplified Inverse Approach
,” Comput. Struct.
0045-7949, 78
, pp. 133
–148
.6.
Naceur
, H.
, Delameziere
, A.
, Batoz
, J. L.
, and Knopf-Lenoir
, C.
, 2004, “Some Improvements on the Optimum Process Design in Deep Drawing Using the Inverse Approach
,” J. Mater. Process. Technol.
0924-0136, 146
, pp. 250
–262
.7.
Lee
, C. H.
, and Huh
, H.
, 1997, “Blank Design and Strain Prediction of Automobile Stamping Parts by an Inverse Finite Element Approach
,” J. Mater. Process. Technol.
0924-0136, 63
(1–3
), pp. 645
–650
.8.
Hill
, R.
, 1990, “Constitutive Modeling of Orthotropic Plasticity in Sheet Metals
,” J. Mech. Phys. Solids
0022-5096, 38
(3
), pp. 405
–417
.9.
Batoz
, J. L.
, and Tahar
, M. B.
, 1982, “Evaluation of a New Quadrilateral Thin Plate Bending Element
,” Int. J. Numer. Methods Eng.
0029-5981, 18
, pp. 1655
–1677
.10.
Yuqi
, L.
, and Junhua
, L.
, 2006, “Numerical Constraint Disposal for Boundary Friction in Sheet Metal Forming
,” J. Mater. Process. Technol.
0924-0136, 176
, pp. 4
–7
.11.
Shim
, H. B.
, Son
, K.
, and Kim
, W. H.
, 2000, “Optimum Blank Shape Design by Sensitivity Analysis
,” J. Mater. Process. Technol.
0924-0136, 104
(3
), pp. 191
–199
.Copyright © 2010
by American Society of Mechanical Engineers
You do not currently have access to this content.