Data reconciliation is widely used in the chemical process industry to suppress the influence of random errors in process data and help detect gross errors. Data reconciliation is currently seeing increased use in the power industry. Here, we use data from a recently constructed cogeneration system to show the data reconciliation process and the difficulties associated with gross error detection and suspect measurement identification. Problems in gross error detection and suspect measurement identification are often traced to weak variable redundancy, which can be characterized by variable adjustability and threshold value. Proper suspect measurement identification is accomplished using a variable measurement test coupled with the variable adjustability. Cogeneration and power systems provide a unique opportunity to include performance equations in the problem formulation. Gross error detection and suspect measurement identification can be significantly enhanced by increasing variable redundancy through the use of performance equations. Cogeneration system models are nonlinear, but a detailed analysis of gross error detection and suspect measurement identification is based on model linearization. A Monte Carlo study was used to verify results from the linearized models.

References

1.
Lefebvre
,
A. H.
,
1995
, “
The Role of Fuel Preparation in Low-Emission Combustion
,”
ASME J. Eng. Gas Turbines Power
,
117
(
4
), pp.
617
654
.10.1115/1.2815449
2.
Kuehn
,
D. R.
, and
Davidson
,
H.
,
1961
, “
Computer Control II. Mathematics of Control
,”
Chem. Eng. Prog.
,
57
(
6
), pp.
44
47
.
3.
Mah
,
R. S. H.
,
1990
,
Chemical Process Structure and Information Flows
,
Butterworths
,
Stoneham, MA
.
4.
Madron
,
F.
,
1992
,
Process Plant Performance: Measurement and Data Processing for Optimization and Retrofits
,
Ellis Horwood
,
New York
.
5.
Narasimhan
,
S.
, and
Jordache
,
C.
,
2000
,
Data Reconciliation and Gross Error Detection: An Intelligent Use of Process Data
,
Gulf, Houston, TX
.
6.
Romagnoli
,
J. A.
, and
Sanchez
,
M. C.
,
2000
,
Data Processing and Reconciliation for Chemical Process Operations
,
Academic
,
London
.
7.
Veverka
,
V. V.
, 2012, “
Balancing and Data Reconciliation Minibook. Report CPT-189-04
,” ChemPlant Technology, accessed January 2013, http://www.chemplant.cz/dwnld.htm
8.
Bagajewicz
,
M. J.
,
2010
,
Smart Process Plants. Software and Hardware Solutions for Accurate Data and Profitable Operations
,
McGraw-Hill
,
New York
.
9.
Veverka
,
V. V.
, and
Madron
,
F.
,
1997
,
Material and Energy Balancing in the Process Industries: From Microscopic Balances to Large Plants
,
Elsevier
,
Amsterdam
.
10.
Gay
,
R. R.
,
Palmer
,
C. A.
, and
Erbes
,
M. R.
,
2004
,
Power Plant Performance Monitoring
,
R-Squared
,
Woodland, CA
.
11.
Lin
,
T.
,
2008
, “
An Adaptive Modeling and Simulation Environment for Combined-Cycle Data Reconciliation and Degradation Estimation
,” Ph.D. thesis, Georgia Institute of Technology, Atlanta, GA.
12.
Grönstedt
,
T. U. J.
,
2002
, “
Identifiability in Multi-Point Gas Turbine Parameter Estimation Problems
,”
Proceedings of the ASME Turbo Expo
, Amsterdam, The Netherlands, June 3–6,
ASME
Paper No. GT2002-30020, pp.
9
17
.10.1115/GT2002-30020
13.
Grodent
,
M.
, and
Navez
,
A.
,
2001
, “
Engine Physical Diagnosis Using a Robust Parameter Estimation Method
,”
37th AIAA/AASME/SAE/ASEE Joint Propulsion Conference and Exhibit
, Salt Lake City, UT, July 8–11,
AIAA
Paper No. 2001-3768, pp.
1
16
.10.2514/6.2001-3768
14.
Peng
,
D. Y.
, and
Robinson
,
D. B.
,
1976
, “
A New Two-Constant Equation of State
,”
Ind. Eng. Chem. Fundam.
,
15
, pp.
59
64
.10.1021/i160057a011
15.
Elliott
,
F. G. R.
,
Kurz
,
E. C.
, and
O'Connell
,
J. P.
,
2004
, “
Fuel System Stability Considerations for Industrial Gas Turbines
,”
ASME J. Eng. Gas Turbines Power
,
126
, pp.
119
126
.10.1115/1.1619424
16.
Kandula
, V
. K.
,
Telotte
,
J. C.
, and
Knopf
,
F. C.
, 2013, “
Its Not as Easy as it Looks: Revisiting Peng-Robinson Equation of State Convergence Issues for Dew, Bubble and Flash Calculations
,”
Int. J. Mech. Eng. Educ.
, (in press).
17.
Huber
,
M. L.
,
2007
,
NIST Thermophysical Properties of Hydrocarbon Mixture Database (SUPERTRAPP) Version 3.2—User's Guide
,
U.S. Department of Commerce, National Institute of Standards and Technology
,
Gaithersburg, MD
.
18.
Lasdon
,
L. S.
,
Warren
,
A. D.
,
Jain
,
A.
, and
Ratner
,
M.
,
1978
, “
Design and Testing of a Generalized Reduced Gradient Code for Nonlinear Programming
,”
ACM Trans. Math Softw.
,
1
(
4
), pp.
33
50
.10.1145/355769.355773
19.
Chen
,
P.
, and
Andersen
,
H. G.
,
2005
, “
The Implementation of the Data Validation Process in a Gas Turbine Performance Monitoring System
,”
Proceedings of the ASME Turbo Expo
, Reno, NV, June 6–9, Vol.
1
,
ASME
Paper No. GT2005-68429, pp.
609
616
.10.1115/GT2005-68429
20.
VDI
,
2000
, “
Uncertainties of Measurement During Acceptance Tests on Energy-Conversion and Power Plants-Fundamentals
,” 2000, VDI–Gesellschaft Energietechnik Guideline No. 2048, Part 1.
21.
Andersen
,
H. G.
, and
Chen
,
P.
,
2005
, “
A New Calculation Approach to the Energy Balance of a Gas Turbine Including a Study of the Impact of the Uncertainty of Measured Parameters
,”
Proceedings of the ASME Turbo Expo
, Reno, NV, June 6–9, Vol.
5
,
ASME
Paper No. GT2005-68430, pp.
419
425
.10.1115/GT2005-68430
22.
Buckley
,
R. A.
,
2006
, “
Overview of Cogeneration at LSU
,” M.S. thesis, Louisiana State University, Baton Rouge, LA.
23.
Mathioudakis
,
K.
,
2002
, “
Analysis of the Effects of Water Injection on the Performance of a Gas Turbine
,”
ASME J. Eng. Gas Turbines Power
,
124
, pp.
489
495
.10.1115/1.1451755
24.
Walsh
,
P. P.
, and
Fletcher
,
P.
,
2004
,
Gas Turbine Performance
,
Blackwell Science
,
Fairfield, NJ
.
25.
Knopf
,
F. C.
,
2012
,
Modeling Analysis and Optimization of Process and Energy Systems
,
Wiley
,
Hoboken, NJ
.
26.
ChemPlant Technology, 2012, “RECON: Mass, Heat and Momentum Balancing Software With Data Reconciliation
,” accessed January 2013, http://www.chemplant.cz/recon.htm
27.
Madron
,
F.
,
Veverka
,
V.
, and
Hostalek
,
M.
, 2007, “
Process Data Validation in Practice: Applications From Chemical, Oil, Mineral and Power Industries
,” ChemPlant Technology, Report No. CPT-229-07, accessed January 2013, http://www.chemplant.cz/dwnld.htm
You do not currently have access to this content.